If one is looking for a solution to improve their productivity around the shop, look no further than a plasma machine. Plasma machines are great because they allow one to cut steel with speed and precision while also reducing emissions in comparison to other methods of cutting.
- It can solve environmental issues.
Plasma machines are energy efficient and produce much less pollution than other methods of surface treatment. There is no hazardous waste or gaseous emission involved in the plasma process, making it a green technology and responsible for environmental sustainability.
- Plasma torches used in the manufacturing industry provide high-speed processing and safety measures.
Plasma torches use inert gas, which turns into plasma at extremely high temperatures due to electric current passing through them. They help treat heat-sensitive parts without damaging their structure or size during metal cutting processes such as drilling, tapping, milling etc. The result obtained by using a plasma torch is more accurate than any other process providing exceptional results with higher dimensional accuracy and surface quality.
- Plasma surface treatment helps in improving the performance of various materials.
Plasma torch works at a higher temperature than traditional methods making it efficient in enhancing properties such as wear resistance, adhesion, corrosion resistance etc. The hardness of treated surfaces is increased by 10% to 35% compared to untreated ones, which further protects them from rusting and wearing out due to friction. Additionally, plasma can be used on sensitive materials like rubber and plastic to make them resistant to corrosive conditions without changing their shape or size.
- It reduces machining costs and the time required for plasma cutting operations.
When one needs almost any metalwork was done that requires material processing techniques like welding/cutting/drilling, then plasma machines are used for this purpose. They completely eliminate the need for conventional heating and cooling techniques like flame-cutting, brazing etc. Further, they offer high-speed results and superior quality with no distortion or deformation, which results in cost savings and time efficiency.
- It provides a wide range of metal treatment benefits.
A plasma torch is an ideal solution for metal surface treatment as it works on almost all kinds of metals such as stainless steel, copper, aluminum etc., without altering their physical properties such as structure and microform. Plasma machines provide several advantages to the metallurgy industry such as material modification/improvement, defect removal/deburring, coating applications etc., which makes them useful in industries related to construction machinery parts, electrical components assembly, space equipment and vehicle manufacture etc.
- Plasma enables them to cut their manufacturing time by half.
Plasma cutting reduces production time in almost all types of metalwork processes such as drilling, bending, welding, marking and cutting with high accuracy and precision. For example, a plasma torch can efficiently process stainless steel with no burring or melting at higher speeds than Oxy-Acetylene. As a result, it cuts down the machining time required, which saves money and allows manufacturers to produce more number of pieces for quick distribution across the world.
- It has the ability to provide superior quality results.
Plasma machines offer optimal surface roughness and smoothness due to the dielectric properties of plasma gases which help in treating metals without causing any damage to their internal structure. Further, plasma torches can provide extreme dimensional accuracy, surface roughness and smoothness with no distortion of the material, which is not possible through another machining process like milling or turning. The plasma machine price is also very affordable.
These were some amazing benefits of plasma machines.